Haier 0010515194 User Manual

Installation Manual of Room Air Conditioner  
Read this manual before installation  
Explain sufficiently the operating means to the user  
according to this manual.  
Necessary Tools for Installation  
1.Driver  
5.Torque wrench(17mm,22mm,26mm)  
9.Nipper  
12.Reamer  
2.Hacksaw  
3.Hole core drill  
4.Spanner(17,19 and 26mm)  
6.Pipe cutter  
7.Flaring tool  
8.Knife  
10.Gas leakage detector or  
soap-and-water solution  
11.Measuring tape  
Drawing for the installation of indoor and outdoor units  
Accessory parts  
Number  
of  
No. Accessory parts  
articles  
Remote controller  
1
2
1
2
1
R-03 dry battery  
Optional parts for piping  
3
4
Mark  
A
Parts name  
Mounting plate  
Drain hose  
Non-adhesive tape  
Adhesive tape  
1
4
1
4
B
C
D
Saddle(L.S) with screws  
5
6
4X25  
Screw  
Plastic cap  
Connecting electric cable  
for indoor and outdoor  
Attention must be paid to  
the rising up of drain hose  
Drain hose  
E
F
Drain-elbow  
Cushion  
Heating insulating material  
Piping hole cover  
G
7
Arrangement of piping directions  
Rear left  
Rear  
right  
Left  
Right  
Below  
D
E
A
G
The marks from to in the figure are the parts numbers.  
The distance between the indoor unit and the floor should be  
more than 2m.  
No.0010515194  
140  
500  
140  
Floor fixing dimensions  
of the outdoor unit  
(Unit:mm)  
Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.  
Fixing of outdoor unit  
Indoor Unit  
When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails  
or wires in consideration of earthquake and strong wind.  
If vibration may affect the house, fix the unit by attaching a vibration-proof mat.  
Outdoor Unit  
Selection of Installation Place  
Place, robust not causing vibration, where the body can be supported  
sufficiently.  
Place, which is less affected by rain or direct sunlight and is  
sufficiently ventilated.  
Place, not affected by heat or steam generated in the vicinity, where  
inlet and outlet of the unit are not disturbed.  
Place, possible to bear the unit, where vibration and noise are  
not increased.  
Place, possible to drain easily, where piping can be connected with the  
outdoor unit.  
Place, where discharged wind and noise do not cause a  
nuisance to the neighbors.  
Place, where cold air can be spread in a room entirely.  
Place, nearby a power receptacle, with enough space around. (Refer  
to drawings).  
Place, where a distance marked  
in the above figure.  
is available as illustrated  
Place where the distance of more than lm from televisions, radios,  
wireless apparatuses and fluorescent lamps can be left.  
In the case of fixing the remote controller on a wall, place where the  
indoor unit can receive signals when the fluorescent lamps in the room  
are lightened.  
Power Source  
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.  
Install an exclusive branch circuit of the power.  
A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.  
Selection of pipe  
To this unit, both liquid and gas pipes shall be insulated  
as they become Iow temperature in operation.  
Use optional parts for piping set or pipes covered with  
Liquid pipe  
Gas pipe  
6.35mm(1/4")  
9.52mm(3/8")  
equivalent insulation material.  
The thickness of the pipe must be 0.8mm at least.  
2
Indoor unit  
3.Installation of the Indoor Unit  
Drawing of pipe  
Rear piping  
Draw pipes and the drain hose, then fasten them with the adhesive tape  
Left Left-rear piping  
In case of left side piping, cut away, with a nipper, the lid for left piping.  
In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear  
piping which is marked on heat insulation materials.  
1. Insert the drain hose into the dent of heat insulation materials of indoor unit.  
2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then  
connect them.  
3. Coat the flaring seal face with refrigerant oil and connect pipes.  
Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape  
Heat insulation  
material  
Piping  
Drain hose  
Lid for left piping  
Indoor/outdoor  
electric cable  
Lid for right piping  
Lid for under piping pipe  
Fix with adhesive tape  
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.  
Other direction piping  
Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according  
to the position of wall hole. When bending, be careful not to crash pipes.  
Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation  
of connecting part specially.  
Fixing the indoor unit body  
Hang surely the unit body onto the upper notches of the  
mounting plate. Move the body from side to side to verify  
its secure fixing.  
In order to fix the body onto the mounting plate,hold up  
the body aslant from the underside and then put it down  
perpendicularly.  
4.Connecting the indoor/outdoor Electric Cable  
Removing the wiring cover  
Remove terminal cover at right bottom corner of indoor unit, then  
take off wiring cover by removing its screws.  
4
Indoor unit  
When connecting the cable after installing the indoor unit  
1. Insert from outside the room cable into left side of the wall hole, in which  
the pipe has already existed.  
2. Pull out the cable on the front side, and connect the cable making a loop.  
When connecting the cable before installing the indoor unit  
Insert the cable from the back side of the unit, then pull it out on the front side.  
Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws.  
Pull the cable slightly to make sure the cables have been properly inserted and tightened.  
After the cable connection, never fail to fasten the connected cable with the wiring cover.  
Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring  
is not correct, proper operation can not be carried out and will cause defect.  
1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar  
qualified person. The type of connecting wire is H05/07RN-F or 245IEC57(YZW).  
2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.  
3. The wiring method should be in line with the local wiring standard.  
4. After installation, the power plug should be easily reached.  
5. A breaker should be incorporated into fixed wiring. The breaker should be all-pole switch and the  
distance between its two contacts should be not less than 3mm.  
Indoor unit  
Outdoor unit  
Power cable: *3G1.5mm2  
3G1.5mm2+1x0.75mm2  
Connecting wiring: *  
5
Outdoor unit  
1.Installation of Outdoor Unit  
Drawing for the installation of indoor and outdoor units  
Install according to  
2.Connection of pipes  
To bend a pipe, give the roundness as large as possible not to crush the pipe.  
Connecting the pipe of gas side first makes working easier.  
The max vertical distance between the indoor unit and the outdoor unit is 5 m.  
Flare nut  
Half union  
Forced fastening without careful  
centering may damage the  
threads and cause a leakage of gas.  
Fastening torque  
18N.m  
Pipe Diameter  
Liquid side 6.35mm(1/4")  
Gas side 9.52mm(3/8")  
Gas side 12.7mm(1/2")  
42N.m  
55N.m  
Spanner  
Torque wrench  
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.  
3.Connection  
Use the same method on indoor unit. Loosen  
the screws on terminal block and insert the  
plugs fully into terminal block, then tighten the  
screws.  
If wiring is not correct, proper operation can  
not be carried out and controller may be  
damaged.  
Fix the cable with a clamp.  
Insert the cable according to terminal number  
in the same manner as the indoor unit.  
4.Attaching Drain-Elbow  
If the drain-elbow is used, please attach it as  
figure.  
Note: Only for heat pump unit.  
Drain hose  
6
Outdoor unit  
5.Purging Method:  
Push the air out of the indoor unit  
and piping as followes:  
(1) Remove the valve cap on 2-way  
valve in outdoor unit.  
(2) Loosen by 1/2 turn the flare nut of  
gas pipe, which is conneted to  
3-way valve.  
3-way valve  
9.52mm(3/8")  
12.7mm(1/2")  
2-way valve  
6.35mm(1/4")  
(3) Loosen 2-way valve by 90o using  
hexagon wrench, and after approx.  
10 sec tighten it up. Gas comes out  
through flare nut on wide pipe. If no  
gas is discharged, tighten flare nut  
with specified torque.  
(4) Open 2-way and 3-way valves  
using specified torque.  
(5) Tighten the caps on the valves  
with specified torque.  
Tighten torque N.m  
Valve rod  
Valve cap  
7-9  
20-25  
When connecting pipe exceeds 5 meters, 16g refrigerant shall be added  
per exceeding meter. Charge according to the following list.  
Piping length  
5m  
7m  
10m  
80g  
32g  
Additional amount  
No need  
Note: When extending piping, air inside piping shall be removed by using external  
refrigerant gas, charge according to the following list.  
Brand new outdoor unit is charged 50g more refrigerant than regulated weight.  
Only for first installation, this extra 50g can be used to purge air in pipes.  
During this procedure, 50g refrigerant will be discharged in piping.  
(This must be strictly controlled within 90o and 10 sec.)  
7
1.Power Source Installation  
The power source must be exclusively used for air conditioner. (Over I0A)  
In the case of installing an air conditioner in a moist place, please install an  
earth leakage breaker.  
For installation in other places, use a circuit breaker as far as possible.  
2.Cutting and Flaring Work of Piping  
Pipe cutting is carried out with a pipe cutter and burs must be removed.  
After inserting the flare nut, flaring work is carried out.  
A
Pipe diameter(  
)
Size A(mm)  
0.8~1.5  
Liquid side 6.35mm(1/4")  
Gas side  
Gas side  
9.52mm(3/8")  
12.7mm(1/2")  
1.0~1.8  
1.2~2.0  
Flare tooling die  
Incorrect  
Correct  
Lean  
Damage of flare  
Crack  
Partial  
Too outside  
3.On Drainage  
Please install the drain hose so as to be downward slope without fail.  
Please don't do the drainage as shown below.  
Less than 5cm  
The end is immersed  
in water.  
It waves.  
The gap with the ground  
is too small  
There is the bad smell  
from a ditch  
It becomes high midway.  
Please pour water in the drain pan of the indoor unit, and confirm that drainage is  
carried out surely to outdoor.  
In case that the attached drain hose is in a room, please apply heat insulation  
to it without fail.  
Check for Installation and Test Run  
Please kindly explain to our customers how to operate through the instruction manual.  
Check Items for Test Run  
Put check mark  
in boxes  
Gas leak from pipe connecting?  
Heat insulation of pipe connecting?  
Are the connecting wirings of  
indoor and outdoor firmly inserted  
to the terminal block?  
Is drainage securely carried out?  
Is the earth line securely  
connected?  
Is the indoor unit securely fixed?  
Is power source voltage abided  
by the code?  
Is the lamp normally lighting?  
Are cooling and heating (when  
in heat pump) performed normally?  
Is the operation of room temperature  
regulator normal?  
Is the connecting wiring of indoor  
and outdoor firmly fixed?  
Is there any noise?  
8

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